CLEVER SOLUTIONS FOR IRON CASTING

Our Roadmap to your success

OUR ROADMAP TO YOUR SUCCESS

Each customer and project is a unique journey. However, our point of departure is always the needs and requirements of your business. Honed through decades of experience, our tool to deliver you a customized quality long-term solution is a focused process model that offers you total transparency in all aspects from start to implementation. It is a powerful framework to securing you a solution you can count on, every time.

 

CUSTOMER ENTRY

Each customer and project is a unique journey. However, our point of departure is always the needs and requirements of your business.

INQUIRY

Identify all customer requirements and specifications for the project. Technical and commercial clarifications.

INNOVATION

Mutual knowledge-based and technological innovation

QUOTATIONS

In the quotation stage the technical solution is determined on the basis of FMEA and commercial terms and conditions are agreed.

KICK OF APQP PROCESS

Introduce APQP model to ensure a structured approach to product and process design. This framework is a standardized set of quality requirements that enable suppliers to design a product that satisfies the customers’ needs.

MAGMASOFT SIMULATIONS

The Magna Software is used to ensure a comprehensive and effective simulation of casting quality, optimizing process conditions to predict total casting quality by simulating mold filling and solidification and thereby reduce cost.

DESIGN OF PATTERN AND PRODUCTION EQUIPMENT

Construction and manufacturing of pattern and production equipment are done by using the latest technology. based on final design and technical requirement.

MANUFACTURING OF TOOLS PATTERN AND FIXTURE

Subcontractor and in-house manufacturing of patterns, tools and fixtures.

CASTING AND MACHINING OF SAMPLES

First sample manufactured under close supervision of the project management team.

DANIA EVALUATION AND APPROVAL OF SAMPLES

Preparation of complete report including chemical analysis and measurements using the latest 3D technology. The report is used for the final approval of samples.

SHIPMENT SAMPLES AND DOCUMENTATION

Full PAPP documentation delivered according to the agreements.

CUSTOMER APPROVAL OF SAMPLES

After receiving approval (PSW) the serial production can be started.

MANUFACTURING OF SERIAL PARTS
MANUFACTURING OF SERIAL PARTS
DELIVERY TO CLIENT: MACHINE COMPONENTS - PARTS READY FOR ASSEMBLY
DELIVERY TO CLIENT: RAW CASTINGS

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